High Performance Trays
VGPlus Trays, VG AF Trays
Chordal Downcomer High Performance Trays

Sulzer’s proprietary high performance trays uses advanced chordal downcomer technology combined with special tray decks for superior vapor capacity
VGPlus Trays

VGPlus trays are Sulzer Chemtech’s high performance chordal downcomer trays. They offer industry proven and Fractionation Research Inc (FRI) validated advanced tray technology for today’s market.

Advantages compared to conventional trays:

  • Higher capacity: up to 30%
  • Lower pressure drop: up to 20%
  • Equal or higher mass transfer efficiency
  • Lower hydraulic gradient
  • More uniform liquid flow
  • More uniform vapour distribution
  • More uniform L/V on tray deck
  • Higher fouling resistance

Characteristics:

  • Enhanced tray deck design
    optimized MVG valve layouts
    redirecting and froth promoting devices such as Baffle Bar and Push Valves

  

  • Improved downcomer technologies
    Sloped
    Truncated
    Stepped
    Multi-chordal

FRI Validation:

  • Superiority of VGPlus tray technology has been confirmed by independent experiments at FRI
  • Tray has been tested in a 1.2m diameter tower at 7 and 11bar with i-C4/n-C4 system
  • VGPlus provided up to 10% higher capacity compared to competitors high performance tray
  • VGPlus tray efficiency increased up to 15% of competitors high performance tray
  • VGPlus is best ever tested high performance chordal downcomer tray

New Ways in Tray Development:

  • Computational Fluid Dynamics (CFD) supported classical research and pilot testing in developing the VGPlus trays
  • CFD used for the first time of tray history
  • CFD allows to study complex two-phase phenomena, e.g. froth flow and liquid entrainment

VG AF Trays

VG AF (Anti Fouling) trays provide superior anti-fouling performance while delivering high capacity and efficiency making these trays ideal for debottlenecking fouling services.

  • VG AF trays are part of VGPlus tray family
  • Specially designed for fouling services
  • Uses large fixed valves
  • Tailored design features on tray deck reduces stagnation zones
  • High performance downcomer technology enhances liquid disengagement on tray deck

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